¿Se puede reducir el tiempo de fabricación de CAR T-Cell a solo un día?

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2022 de abril: Normally, the cell manufacturing procedure for CAR T-cell therapy takes nine to fourteen days; however, researchers at the University of Pennsylvania were able to create functional CAR T cells with enhanced anti-tumour effectiveness in just 24 hours using a new technique.

A new type of immunotherapy called autologous CAR T-cell therapies uses a patient’s own immune T cells, changes them outside of the body by adding a CAR gene that makes them express receptors that better target cancer cells, and then puts them back into the patient. These treatments, on the other hand, are notorious for their long manufacturing times, which can interfere with the cell’s capacity to replicate and therefore reduce therapy potency, not to mention cause seriously ill patients to deteriorate while waiting for treatment. As a result, autologous cell treatment manufacturers have placed a high priority on reducing the time between blood extraction and modified cell re-infusion, also known as vein-to-vein time.

Terapia de células T con CAR en India Costo y hospitales

El estudio preclínico publicado en Nature Biomedical Engineering mostró que la cantidad de tiempo, materiales y mano de obra necesarios para producir células CAR T podría reducirse drásticamente. Según los investigadores, esto podría ser especialmente ventajoso en personas con enfermedades que progresan rápidamente y en entornos hospitalarios con recursos limitados.

“While traditional manufacturing approaches for creating CAR T cells that take several days to weeks continue to work for patients with ‘liquid’ cancers like leukaemia, there is still a significant need to reduce the time and cost of producing these complex therapies,” said Dr. Michael Milone, an associate professor of pathology and laboratory medicine and one of the study’s co-leaders. The manufacturing method reported in this study is a testament to the potential to innovate and improve the production of Terapias de células CAR T for the benefit of more patients, building on our research from 2018 that reduced the standard manufacturing approach to three days, and now to less than 24 hours.

Los investigadores descubrieron que la calidad del producto de células CAR T, en lugar de su número, es un factor crucial de su éxito en modelos animales. Su investigación mostró que una cantidad más pequeña de células T con CAR de alta calidad creadas fuera del cuerpo sin una expansión considerable era preferible a una cantidad mayor de células T con CAR de menor calidad que se expanden ampliamente antes de regresar al paciente.

T cells must be activated in a way that causes them to proliferate and multiply in order to be used in traditional manufacturing methods. Using engineering approaches based in part on an understanding of how HIV naturally infects T cells, Penn researchers were able to eliminate this step of the manufacturing process. The team discovered a way to transfer genes straight to non-activated T cells newly extracted from the blood. This offered the dual benefit of speeding up the whole manufacturing process while still preserving the potency of the T cells. This procedure does not allow patients to become infected with HIV.

Patient access to cell therapies is limited due to cost. The researchers expect that by reducing the cost and time associated with manufacturing, these treatments can be made more cost-effective, allowing more patients to access them.

“Este enfoque innovador es notable porque puede ayudar a los pacientes que de otro modo no podrían beneficiarse de Terapia de células T con CAR, such as those with rapidly progressing cancer, due to the significant time required to generate these therapies,” said Dr. Saba Ghassemi, a research assistant professor of pathology and laboratory medicine and another co-leader of the study. “Effective reprogramming of T cells with a CAR in as little as 24 hours in a more simple manufacturing method without T cell activation or significant outside-the-body culture also opens up the option of expanding where and when these therapies are generated.” Not only might it increase the capacity of centralised manufacturing facilities, but if simple and consistent enough, it might be possible to produce these therapies locally near the patient, addressing the numerous logistical challenges that obstruct delivery of this effective therapy, particularly in resource-poor environments.”

Los investigadores afirmaron que su estudio "es un catalizador para la investigación clínica adicional para comprender cómo funcionan las células CAR T modificadas en pacientes con tumores específicos que utilizan esta estrategia abreviada".

In conjunction with Novartis and the Children’s Hospital of Philadelphia, Penn experts spearheaded research, development, and clinical trials for this groundbreaking CAR T therapy. Novartis has licenced some of the technology used in these investigations from the University of Pennsylvania.

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